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Sandwich-panel - a three-layer structure, which is used in the construction of buildings. It consists of two outer layers and insulation between them. These articles have appeared in the construction market is not so long ago, but has already managed to gain popularity among buyers. This article will discuss the main characteristics that have sendvichnye panel: sizes and prices, as well as other parameters.
Sandwich boards are made up of three layers - the external cladding and internal filler
Content
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1 Sandwich panel: What is it
- 1.1 The operational area of the panels, made in the form of a sandwich
- 1.2 Advantages and disadvantages of the sandwich panels
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2 Varieties of sandwich panels
- 2.1 Features of sandwich panels for walls
- 2.2 Roof panels and their characteristics
- 2.3 Corner sendvichnye panel: the size and price
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3 More details about the design sendvichnoy plate
- 3.1 The characteristics of thermal insulation materials
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4 Wall sendvichnye panel: the size and price of panels
- 4.1 Prices and sizes of sandwich panels for roofs
- 5 Houses made sendvichnyh panels Turnkey: prices
- 6 Garages sendvichnyh panels: Prices and Features
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7 Installation sendvichnyh panels: manual
- 7.1 assembly instruction sendvichnyh panels: video
Sandwich panel: What is it
Sandwiches, used in the construction of houses made up of three layers. The two outer layers are made of the same material, the most popular is considered galvanized steel. This is related to high performance galvanizing, including: excellent corrosion resistance, and resistance to high temperatures. sandwiches made of aluminum and oriented strand boards (OSB) are also common.
Sendvichnoy panel structure with an inner layer of polystyrene foam
The most common heaters, which are used in panels of sandwich: polystyrene (PPS), polyurethane (PUR) foam and mineral wool. Polyurethane foam products have excellent thermal insulation performance and resistance to moisture.
Note! In some cases, the panels are manufactured with the addition of the fourth layer, which acts as plasterboard. Addition of the latter in the sandwich structure design allows for enhanced flame retardancy.
The main advantage of such plates is considered that the structure of the sandwich panels can be built even in harsh climatic conditions. Domestic companies in the production of construction materials, guided by the technology used in the United States and Canada.
Production of sandwich panels of galvanized steel and glass wool
The operational area of the panels, made in the form of a sandwich
These building elements are practically devoid of deficiencies, which leads to their high popularity. Consider what buildings are built using sandwich panels:
- houses;
- athletic facilities;
- office and administrative buildings.
Such products are classified as intended for 3 main varieties:
- for the walls;
- for roofing;
- for windows.
In the first case, the installation of building elements is performed on a frame made of metal. Wall plates are used for the organization of the outer box at home, as well as interior partitions. Roof and window sandwiches are also used for mounting various structures and patterns are different from the wall on the technical characteristics and cost.
Sendvichnye panels used in the construction of various buildings
Using sendvichnyh plates allows to execute the project in a short time for a minimal cost. Due to the low weight of the panels, eliminating the need for the organization of high-strength foundation.
Sandwich panels are often used in the organization of various kinds of fences, as well as for renovation work on various construction sites. Rigid boards, which differ ribbed outer layer, used for the construction of light frame structures. Such structures include, for example, garages and kiosks.
Advantages and disadvantages of the sandwich panels
When choosing the material to build a house you must pay attention to all of its characteristics. Consider the main benefits of using panels sandwiches:
- high speed of construction, which allows to implement the project as soon as possible;
- cost-effective;
- the possibility of organizing not only mechanical protection, but also the thermal insulation;
- no need for additional insulation of the building;
With the help of the sandwich panels can build a building in the shortest possible time
- light weight panels, which reduces the load on the construction of the foundation. This item greatly simplifies the construction of the house of sendvichnyh panels;
- for mounting of such plates is not necessary to use special construction equipment;
- facade panels are not only the material for the construction of buildings, but also a decorative element, so no need to spend time on the outside of the building decoration.
Helpful information!Sendvichnye panels are used not only as the primary building material, but also can be used for cladding buildings. In this case they act as an additional thermal insulation.
Like any other construction product, they have some disadvantages, which should pay attention:
- finished building made of such plates, can not withstand significant mechanical loads;
- with interior decoration of rooms you need to take into account the fact that the overload of sandwich plates can lead to its destruction.
For the installation of large-sized panels have to use a special technique
Varieties of sandwich panels
Consisting of several layers of the sandwich plates are divided into several varieties, depending on the destination. As already mentioned above, the release of wall, roof and window model plates. Fixing these products is made on special self-tapping screws, which are distinguished by their length.
There are also PVC panels, which are used for slope when installing windows. The installation of these structural elements makes it possible to insulate the structure. Buy sendvichnuyu panel slopes can be a profile in any store, DIY-store or ordered online. Price sandwich panels for the average slope is 300-400 rubles.
Features of sandwich panels for walls
These panels are used for the lining walls of the house and for the organization of internal partitions. With them, set and load-bearing structures, as their technical characteristics allow the use of plates for this purpose.
Structure wall sandwich panel: 1 - galvanized steel coated with polymer 2 - two-component adhesive polyurethane, 3 - structural mineral wool lamellas basalt fiber, 4 - locking labyrinth compound
To increase the rigidity and strength indicator modification wall is coated steel sheets. Also, such plates have a high coefficient of thermal insulation and fire resistance are different.
Roof panels and their characteristics
Especially the use of roofing panels affects their performance. Since roofing models are used during installation of the roof, they have high Waterproofing characteristics. This property is very important, because a good roof should protect the interior of the house from precipitation.
In addition to the enhanced properties of waterproofing, roofing models also differ insulating properties. Sandwich panels used for roofing, keep the warm air, which tends upward, inside the house. This makes it possible to reduce heat loss to a minimum. Fixing the roof slab is made using self-tapping screws to the wooden bars.
Construction of the roof panel of sandwich 1 - galvanized steel coated, 2 - a two-component adhesive based on polyurethane, 3 - Structure mineral wool lamellas basalt fiber, 4 - labyrinth lock connection, 5 - trapezoidal lamellae of mineral wool on the basis of basalt fiber
Also worth mentioning, that such products are noise proof. They are equipped with a special detent elements, which allow for quick installation and enhance protection from rain. The service life of such products is quite long. Another advantage of using roofing sandwich panels is that they do not deform over time and do not lose their properties.
Corner sendvichnye panel: the size and price
Corner sendvichnye elements used for the design and building corners protection from frost. Very often, tenants of houses are faced with the fact that poorly insulated buildings corners freeze in the winter season. Such boards can have one of two forms:
- rectangular;
- rounded.
Corner plate may have a thickness of 60 to 250 mm, and the sandwich panel length and width is in the size range of 0,4-3 m and 1-1.2 respectively.
Various angular variation sandwich panels
Cost corner panels with insulation made of basalt fiber ranges 1500-2500 rub. 1 m².
More details about the design sendvichnoy plate
The outer casing layer sendvichnoy panel can be lined with different materials. They have not only protective, but also decorative. Consider what materials are used for cladding plates sendvichnyh:
- keramobeton;
- ceramic tiles;
- gypsum board;
- OSB;
- MDF;
- particleboard;
- fiberboard;
- aluminum;
Construction sandwich panels with filler vineralnoy wool
- stainless steel;
- Cink Steel.
Note! Metal cladding during the production stage is equipped with a protective coating - zinc-plated or resin layer. It is necessary to enhance the anti-corrosion properties and index plates stiffness.
Consider exterior sheathing composition in more detail:
- sheet steel, which has a thickness of up to 0.5 mm;
- Zinc layer or decorative layer of polymeric material (thickness 0.25 mm);
- varnish or paint.
Related article:
Sandwich made of stainless steel chimneys: the prices of the pipes and components
chimneys production. Dimensions chimney. Recommendations regarding the selection and installation. Where to buy tubes for chimneys.
A thermal insulator disposed between the two outer layers may be composed of the following materials:
- rock wool (basalt, stone or glass);
- Styrofoam;
- polystyrene;
- foams.
In a sandwich sheet structure are special interlocks
The characteristics of thermal insulation materials
Consider the basic thermal insulation used in the construction sendvichnoy plates and their properties:
Mineral wool is a very common heat-insulating material, which is used not only in sendvichnyh plates, but also in other constructions. This building material is regulated by GOST 32603-2012. As a rule, mineral wool is used in the construction of buildings with high fire safety requirements.
In such a material, there are some drawbacks. For example, mineral wool absorbs moisture and eventually loses its beneficial qualities. As well as the disadvantages of mineral wool can be attributed her weight, which is higher than other thermal insulators.
Expanded polystyrene. PPP is regulated by GOST 15588-2014. Such material has good environmental friendliness and is safe for human health. PPS has good resistance to moisture and is resistant to corrosive chemicals. Price sendvichnoy panels with very low PPP (compared with other products).
As a heat-insulating filler sandwich panels can be used polystyrene, mineral wool and other materials ponopoliuretan
Only a weak fire can be separated from polystyrene shortcomings. Low weight PPS promotes rapid installation of industrial and commercial buildings.
Polyurethane foam. a heater, which has a fine-meshed structure. The main advantage of foam - a low coefficient of thermal conductivity (lower than that of mineral wool and PPP). He is governed by the relevant state standard 23486-79.
The main disadvantage of polyurethane foam - a low fire. As well as polyurethane foam deteriorates under the influence of ultraviolet rays. Sandwich panels, which is located inside the foam, often used for the organization of refrigeration chambers.
foams. This material is the improved analogue of polyurethane foam. Characterized in that it has a higher resistance to an open flame and to direct UV rays. PIR is regulated by GOST 23486-79.
Depending on the type of internal filler plates can be used for the construction of both cold and warm rooms
Helpful information! Coefficient of thermal conductivity foams are lower than those of all other insulating materials.
Because of its quality PIR is used for the organization freezers and pools. Resistance to active chemicals enables to use this material in the construction of warehouses harmful chemical compounds.
Wall sendvichnye panel: the size and price of panels
Wall sandwich panels are used for the erection of walls and partitions. Aspect ratio sendvichnyh panels and price ranges, depending on what materials are used in the manufacture of the plate. For example, to perform the same home insulation is necessary to use plates with polyurethane foam, whose thickness is 50 mm or articles containing a layer of mineral wool is within 100 mm.
Standard size sendvichnoy wall panel, H = 50, 80, 100, 120, 150, 200 or 250 mm
For installation of industrial structures used product length and a width of 7.5-8 m and 1.15, respectively. The use of long panels to simplify and speed up the installation of the building.
standard sheet length is in the range 3-8 m, width - 1.2 m, thickness - 40-320 mm.
Among the few drawbacks of sandwich panels for the walls can be noted a weak resistance to mechanical stress. For improvement of the strength sheets coated with special protective structures. Variety range allows you to select and buy sendvichnuyu panel easily. Price wallboard different species listed in the table below (per 1 m²):
Type of wall panel | Filler | Price panel, depending on the thickness, rub. / M² | ||||
Panel Thickness mm | ||||||
40 | 60 | 80 | 100 | 120 | ||
Steel plate with protective film | PPU | 1120-1190 | 1340–1420 | 1510–1595 | 1725–1800 | 1930–2020 |
FEAST | 1175–1260 | 1395–1480 | 1565–1650 | 1780–1870 | 2050–2095 | |
PPP | 1000–1200 | 1150–1350 | 1175–1390 | 1200–1400 | 1250–1450 | |
Stone wool | 1180 | 1200 | 1280 | 1330 | 1380 | |
Plate stainless steel | PPU | 1680–3795 | 2100–4010 | 2335–4195 | 2565–4400 | 2680–4610 |
FEAST | 1870–3850 | 2080–4075 | 2265–4255 | 2480–4470 | 2700–4700 | |
PPP | – | 2630–3880 | 2640–3910 | 2690–4250 | 2740–3990 | |
Stone wool | – | 2160–3970 | 2230–4040 | 2290–4110 | 2360–4180 |
Prices and sizes of sandwich panels for roofs
The popularity of these panels during installation of the roof caused by the fact that they are made with insulation. Thus, the time of erection of the roof structure is reduced several times. The most common material from which such panels are made - galvanized steel with a special protective coating. In second place is stainless steel. Dimensions roofing sandwich panels are in the range: 8-16 m length, width 1000 mm and thickness of 40-160 mm.
Many companies make the size of non-standard products, so if necessary you can issue the individual order. Roofing panels value differs depending on the thickness and type of insulation, as well as manufacturing material. The table below shows the approximate prices for 1 m² of various roofing plates:
Type of roofing panel | Filler | Price panel, depending on the thickness, rub. / M² | ||||
Panel Thickness mm | ||||||
40 | 60 | 80 | 100 | 120 | ||
Steel plate with protective film | PPU | 1315–1390 | 1515–1600 | 1650–1750 | 1880–1960 | 2390–2480 |
FEAST | 1330–1410 | 1550–1630 | 1710–1790 | 1900–2000 | 2150–2250 | |
PPP | – | 1200 | 1250 | 1300 | 1350 | |
Stone wool | – | 1300 | 1370 | 1430 | 1480 | |
Plate stainless steel | PPP | – | 2950–4410 | 3000–4440 | 3050–4550 | 3100–4600 |
Stone wool | – | 2380–4550 | 2440–4600 | 2510–4670 | 2580–4750 |
Buy sendvichnuyu panel of any type can be in a specialty store or building hypermarkets. And you can place your order the necessary building material over the Internet.
Note! Within one working day experienced craftsmen crew can mount up to 500 m² roofing sandwich panels.
Houses made sendvichnyh panels Turnkey: prices
Construction of frame houses is gaining popularity. If necessary, you can order a house under the key. Let us see what are the advantages of such dwellings:
- High speed of erection;
- good insulation. The materials from which the following sandwich plate, trapping heat inside the building and does not let the cold inside;
- fire;
- insulation;
A two-storey house built of slabs sendvichnyh
- environmental friendliness;
- durability (service life of the house can be up to 80 years).
Prefab homes are also called Canadian, because they erected on the same technology, as well as in Canada. The foundation for such a house is done on screw piles. Consider the main advantages of such a foundation:
- High speed performance (no more than 2 days);
- long service life (up to 100 years);
- can be mounted on any type of soil;
- can be mounted at any time of the year;
- high environmental parameters;
- saving (50%).
Frame house sandwich panels 64 m² cost about 820 thousand. rubles, and the house of 130 m² -. 1, 2 million. rub. The table below shows the approximate prices sendvichnyh mounting panels for 1 sqm frame and the roof (excluding materials), as well as the cost of the organization of the foundation:
Type of work | Price, rub. / M² |
foundation organization | 800 |
The construction of the house box | 320–700 |
installation of roof | 370–750 |
To select a suitable option is recommended to explore the Internet photos of houses from sendvichnyh panels. Prices for these homes are also listed on the websites of construction companies.
Garages sendvichnyh panels: Prices and Features
sendvichnye special panels are used for the installation of the garage frame construction - rigid rib. From a financial point of view, the organization of the garage is more advantageous than the construction of buildings of brick or concrete. Of such panels can be made and a hangar for business or industrial purposes. Price hangar of sendvichnyh panels depends on the structure dimensions.
Consider the basic structural elements that are used for mounting the garage structure:
- a frame made of profiled square section 60x60 mm tubes;
- sendvichnye panel.
3D-design of the garage of the sandwich sheets
For such a garage construction not necessary to install heavy foundation, since sendvichnye elements differ small mass. Enough to organize a tape-grillage. A recommended width of the tape - 20 cm.
Note! The cost of the garage turnkey ranges from 200 thousand. up to 1.5 million rubles. Deadlines garage turnkey - 3-4 days.
Garage construction of ribbed panels sendvichnyh is compact and versatile. If necessary, the structure can be disassembled and moved to another location, which is very comfortable.
On the Internet, you can explore the view of developers of the homes of sendvichnyh panels. Reviews of the garages of this material are also present in the building forums.
Industrial sheds built of sandwich panels
Installation sendvichnyh panels: manual
Installation sendvichnyh panels - a serious event that requires professional construction skills and knowledge. Therefore, the best option in this situation - to use the services of qualified experts. However, if necessary, can perform the installation sendvichnoy designs independently.
Before starting the installation, you must prepare the following tools and materials:
- sendvichnye plate;
- screwdriver and drill;
- Area of the metal profile or in the form of letters U;
- level;
- finely toothed saw;
- mineral wool;
- plummet.
The circuit assembly of sandwich panels. Ridge compound (left Figure): 1 - roofing sandwich panel 2 - ridged profile 3 - Konkova seal 4 - podkonkovy profile 5 - foam or mineral wool, 6 - fixing screw panel 7 - fastening screw Profile. Parapet compound (pattern center) 1 - roofing sandwich panel 2 - sandwich wall panel 3 - U-shaped profile 4 - contiguity profile 5 - screw fastening profile 6 - sealant. Corner connection (right): 1 - the sandwich wall panel 2 - the outer profile of the corner, 3 - foam or mineral wool, 4 - sealant 5 - screw fastening profile
- special self-tapping screws;
- seizures;
- Anchors with a gasket;
- adhesive tape;
- hoist;
- Device for clamping;
- special sealing compound based on silicone.
Installation of wallboard produced in two ways:
- horizontal;
- vertical.
Experts recommend the use of vertical installation method if the height of the house is in the range of 3 to 6 m. Vertical installation of these boards is fairly simple: panels are fixed using self-tapping screws and closer to the cap roof. Interconnected plates joined by special locks.
Scheme sendvichnoy wall mounting of drywall plates and
In turn, in the horizontal version of the installation is much easier to fix the locks. In this case, the installation is performed from the base construction. Some plates are fixed along the edges to the frame.
Consider a sequence of actions when installing roofing plates:
- Before starting the installation, check plate locks. Mineral wool should not be located over the inner shelf of the castle, otherwise it will make installation impossible.
- Covers performed from the ridge of the roof.
- At this stage it is necessary to fix the first plate (open wave to the end of the house).
- Next, the panel is leveled.
- Then you need to check how much overhang panel acts. It is important that the installation project lasted the distance.
- At this stage, you need to stretch the cord (on the roof ridge). The edge of the product is mounted parallel axis of the house.
- The panel is fixed by means of special screws.
- At the end you need to carry out sealing joints locks.
Mounting the roof of the building with roof sandwich panels
Sendvichnye plates are innovative modern material and are available in different variations. Every year the construction of such panels is improved. Their cost is reduced, and performance, on the contrary, strengthened, which guarantees a steady increase in demand for these products among customers.