For most people, the word "garage" is associated simply with the box for storing the car. However, there is a fairly large category of car owners, for which the garage is truly a "second home".They are ready to conduct their free time in on all - it's good, work is sure to always be there. In addition, behind the garages, the firm reputation of a kind of "men's club", where to the uninitiated , especially to women, is not properly recommended.
How to make a burzhuyku in the garage
But only winter is trying to make adjustments to the active garage life - in frozen room and work extremely uncomfortable, and just chat with friends - it is very uncomfortable. However, inventive masters always find a way out - they set up self-made stoves, constructing them on their own or using the advice of comrades how to make a burzhuyku in the garage.
We will make and we will contribute to this noble masculine affair. In the publication, several ways will be considered, how to make a burzhuyk own hands.
Wood burgesses from asbestos materials
Contents of the article
- 1 Wood burgesses from asbestos materials
- 1.1 Video: a self-made stove for a garage from a metal sheet
- 2 How to make a burger for working
- 2.1 Video: a kiln for working with box-type chambers
- 3 Advantages and disadvantages of burzhuyekon working
- 3.1 Video: heater on the working with water heat exchanger
The basic design of the simple turbojet, working on solid fuel - veryuncomplicated. In fact - a metal thick-walled capacity , divided into two main compartments.
To the top - a firebox, wood or other fuel is put, for which a loading door must be provided. The grate grate separates the furnace from the lower compartment, much smaller than the ash pan, which also often plays the role of an ash pit. It is also recommended to install a suitable door, through which regular cleaning of the turbo-ladle from the ash. In addition, the slightly opens the door on the with a specific width that controls the flow of air into the combustion chamber, and hence the burning intensity of the firewood. In the upper combustion chamber, a branch pipe for the discharge of combustion products into the chimney pipe is welded.
This scheme gives the scope for self-design of simple turbojets, with in the stroke as a billet is a variety of materials or the has served its items and devices. Learning how to weld a burzhuyku in a garage, real masters, perhaps, there is no need - probably it is better to just give a number of interesting ideas that can be taken as a basis and supplemented with your own modifications of , based on the of the available opportunities and preferences.
1. One of the simplest options - a burzhuyka from the old metal barrel .
The design shown in the figure is simplified to the limit. The master-manufacturer decided to abandon the two separate doors, combining them into one common. A metal frame is welded on top of the barrel, allowing the metal sheet to be laid on the , which becomes a kind of "hob" - on it can be heated for example water.
Boil barrel - simple construction, but with a lot of flaws
The advantage of such a design, perhaps, is only one - simplicity and speed of manufacturing, available to almost everyone. The disadvantages are much greater.
- First of all, the barrel itself is not the best option for burzhuyki - thin walls, heat capacity of they are low, and they do not last long - they will quickly burn out.
- Secondly, it is rather difficult to regulate the intensity of combustion.
- Third, the design is cumbersome, takes up a lot of space. You can, of course, think about the vertical layout, but the main problem is the thinness of the walls, this all does not equal will eliminate
- AND fourth - such a burzhuyka is very unsafe in the firefighting attitude.
It is better to have such an oven not in the garage, but somewhere on the street, for recycling garbage.
2. Something similar, with the same basic drawbacks, but a more compact one can be made from the standard 40-liter .
The simplest design of a standard metal canister
The scope of work, including welding, is smaller here. In fact, only the legs( 3) and the chimney pipe( 2) are welded to the body( 1).The door is already ready - it remains regular, only in it is drilled two rows of holes( 4) for air access. Inside is the homemade grate grate made of metal rod, conditionally dividing the can into two compartments - and the mini-burger is ready.
3. Very wide opportunities in the manufacture of garage furnaces-burzhuek provides the use of old gas cylinders .These vessels have thick sebaceous walls that can easily be welded and in themselves have a good heat capacity .
The main difficulty is to properly prepare the balloon for further operation, since even with the neck removed in the it can remain vapor in an explosive concentration. You can meet the advice to fill the cylinder with water for the night, and then, after draining the liquid, proceed to cutting it. However, as practice shows, and this is not the gives a full job security guarantee. In this light, the following approach seems to be optimal:
- A vertically placed balloon to be buried in the ground with so that it was reliably fixed for cutting it with grinder.
- Fill it with water under the throat, let it stand 2 - 3 hours.
- Draw a circumferential line marking the future cut .
- On the planned line, start the cutting until a through hole appears. Water will start flow out. It is necessary to wait until the of its level drops to the cutoff level, and then gently continue the operation with the grinder and remove the cover completely.
- Now the water can be drained and continue to work - there is no danger of the balloon presenting.
There are a lot of options for stove-burgers from cylinders.
- Often its is manufactured in a horizontal design. cylinder itself is, in fact, a ready-made combustion chamber. To divide its with this orientation into two is irrational, it is better to make of sheet metal and weld from below box ash pan-ashtray with its own door.
The
ashtray box is welded from the bottom of the bulb
The grate can be in this case the rows of holes drilled in the cylinder case:
The role of the grate can perform the rows of drilled holes
If a real cast iron grate grille of the appropriate size was found,in the wall of the cylinder window that will ensure a close fit of this part:
Another option - a window for installing a conventional cast iron grate
The stove door can be made by itself using the cut-out fragment cut out under the window of the furnace, or you can weld a ready-made part that can be purchased at the hardware store:
The door can be made by yourself or use the standard
. The design is mounted on welded pipes or the legs on a convenientexploitation height. In the rear part, a branch pipe is connected to connect to the chimney.
- In order to save garage space, the cylinder can be placed vertically. In this case, it is divided into two chambers, welding inside the brackets, on which is laid the self-made round grate grating , made of steel rod with a diameter of 10 - 12 mm. Do two two rytsy - furnace and blower.
The upper cut part can be damped with a metal sheet - in this case, a peculiar cooking surface will appear. Another option is to purchase a cast-iron cauldron of the correct diameter, which will use as a "plug" exactly and will turn into capacity for water heating or even for the preparation of various dishes .
The original solution - instead of the top cover, a well-fitted
cauldron is used. To exit the combustion products, a standard retraction of 90 degrees with a diameter of 100 or 110 mm is welded from the rear and a vertical part of the chimney is then attached to it.
The original design offers the one more skilled worker. As a finished part for the turbojack, he used an air tank-receiver from the brake system of the truck.
The master did not install the usual doors. For the ashtray, a branch pipe is welded, equipped with an adjustable damper, limiting the flow of air. The loading hatch on the side wall of the turbo-charger is also absent - it uses the principle of the top loading solid fuel. Top cover - folding, for convenience is equipped with an arcuate handle.
Flap top lid with top load of firewood
Internal space of balloon on furnace and ash pan is divided by a self-made grate grating :
The space is conventionally divided into two compartments by a self-made grate
The design itself is easy to manufacture, but requirescaution when laying firewood. In addition, the process of cleaning such a burzhuyka from accumulated ash will also not be very convenient.
Similar in design, turbines can be made from cuttings of thick-walled pipes with a diameter of 300 - 500 mm.
4. steel sheet is an excellent material, can be manufactured from it which can easily find on the Internet.
For example, drawing is effective in the operation of a solid fuel stove, for which sheet metal with a thickness of at least 4 mm is required( walls from thinner will simply burn quickly).
Drawing for a self-made turbojet for a garage from a steel sheet
The proposed drawing shows all the dimensions, and it will be easy for any master to cut in the parts necessary for work. The main "highlight" of this design is the presence of two partitions( 1).They create a kind of maze nt for and output of combustion products that do not fly off immediately into the chimney pipe, but provide maximum heat transfer from the turbojet.
The grate uses a metal plate( 2) with drilled holes 12 - 15 mm in diameter.
It is advisable to "dress" a burzhuyk in a metal case , using for it a sheet metal thickness of 2 mm. The plates( 3) are cut to the dimensions of the side and rear walls and fixed to the body of the stove either on threaded racks or using bushes with a length of 50 mm( 4).
This addition to the design of the turbocharger will solve three tasks at once:
- The probability of an accidental burn from is reduced. The heated of the stove walls.
- The impact of hard infrared on , which is not always pleasant and necessary, will decrease.
- The resulting gap of 50 m m m will create a powerful convection flow of heated air between the walls of the turbojet and screens, thanks to which a quick and even heating of the garage room will occur.
This is by no means all possible options for garage burners on solid fuel. Other interesting designs of and detailed technology of their manufacture can be found on other pages of our portal, dedicated to this issue.
Video: a self-made oven for a garage from a metal sheet
Now, probably, has the sense asl See also the design of the stove, which uses 's widely used in garages as a fuel, practically "waste" material, like spentengine oil.
How to make a burzhuyku on working
In fact, have in the garage stock of firewood for the furnace burzhuyki - not always convenient. But the work is almost always available or its is easy to find. This becomes especially important in large cooperative cooperative societies where, often , install special tanks for draining old oil, or in auto repair shops. So why not take advantage of the opportunity to apply for heating almost free fuel?
The design of such furnaces and their arrangement can also be very diverse: it is a compact turbo charger designed for the a small room up to the of large and bulky high heat transfer devices capable of heating already considerable areas.
The stove can be large enough
Nevertheless, , the principle of operation and the basic elements of the design are similar for all .They consist of two tanks .The lower one is intended for refueling with used oil - there it is superficially ignited and brought to the boiling point. oil vapor rises up the through a pipe that has a perforation for oxygen access. Here begins the process afterburning of rising vapors, and their final oxidation and combustion takes place in the upper chamber, which is already connected to the chimney system.
In the photo, the main heating zones of the stove on the
are clearly visible. If you look at the photo of the stove-burger working on the working, the distribution of temperatures in this heater is very clearly seen in terms of the intensity of the infrared spots. The lower capacity with oil is not heated very much: a light spot is only a visible area of an open flame on the surface of the burning oil. The main burns starts in the top third of the vertical perforated pipe, and peak temperatures reach in the upper chamber - even the thick-walled its body is red-hot in the literal sense of the word. It is this part of the that gives the maximum heat exchange with the air in the room.
The operating principle of such a stove is necessary to know. This will help to correctly determine the necessary for its manufacturing materials - it is obvious that the most heat-resistant parts of the vertical pipe and the upper chamber should be.
Below are the drawings of a stove oven with its own hands, operating according to this scheme. In them practically all sizes are put down, but nevertheless for preparation of the similar heater it is required to give a number of explanations, having considered this process more in detail.
Basic drawing for the manufacture of a turbine for working
So, the work on making such a stove begins with the selection of materials. First of all, it is necessary to have two pieces of pipe for the bodies of the lower and upper chambers( items 2 and 8).The figure shows a diameter of 352 mm and 344 mm, however of this standard simply does not exist. It is easier to slightly change the data and apply the trimming of the pipe 355.6 × 6 or 325 × 6 mm.
Work begins with the selection of the required parts and materials
The thickness of the steel sheets used for the manufacture of other parts is 4 mm, except for the upper cover( key 10) and the partitions( key 9), which require 6 mm metal.
Scheme for locating the main components of the
For a vertical chamber, a pipe 100 mm in diameter with a wall thickness of at least 4 - 5 mm is used. The same pipe is required for the chimney branch pipe.
The process can begin with the manufacture of the lower chamber. To do this, to cut a 355 mm pipe with a height of 115 mm( key 2), weld the bottom cut out( position 1).All seams in the design of the stove must be absolutely sealed.
Walls and bottom of the lower chamber
The top of this tank should be removable .Hence, it is necessary to have a cylinder( item 3) which would tightly, almost without a gap, the would have dressed on the bottom. Pick it up using standard pipe sizes - it does not work, so will have to manufacture on its own. A metal strip with a width of 60 mm is cut, which is heated by a gas torch and uses a clamp around the lower body of the and then welded with a vertical seam.
Making a ring for the removable cover of the lower chamber
Now, on the radiated ring can be accurately measured and cut the cover for it( item 4).Two openings are immediately cut out on it - the central hole Ø 100 mm( item 4.1) for the welding of the vertical perforated pipe, and the offset to the edge, Ø 60 mm - it will be used for refueling, ignition and adjustment of the primary air intakefor burning oil. A sliding cover( poses 4.3) is to be fixed in the hole( poses .4.4) using rivet or bolt( poses . 4.5).
A cap with
holes is welded to the prepared ring. Then the finished cover is welded to the ring.
Pipe section 100 × 5 mm length 360 mm is marked for drilling in it holes. The top row should be 55 mm from the edge, the lower - by 20 mm. It is necessary for the to place the evenly in 6 rows of 8 holes in each, so that they are arranged in staggered order. The diameter of the holes is 9 mm. A chamfer is immediately removed from both ends of the pipe for further welding during the assembly process.
The next step is to mount the upper chamber. To begin with, two lids are made that have the same dimensions, but differ in the thickness of the metal - the lower one( pos 7) - 4 mm, and the upper one( position 10) - 6 mm. In each of them a hole Ø 100 mm is cut -as shown in the drawing. The diameter of these covers, of course, must exactly correspond to the diameter of the thick-walled pipe used, from which the cylinder 100 mm( item 8) is cut out.
It is immediately necessary to prepare a jumper( key 9) that will serve to incinerate the rising vapors in a more complete manner, preventing their rapid exit into the chimney pipe, thereby creating an additional afterburner.
The assembly is started by welding the upper, thicker cover to the cylinder.
Alignment of the upper cover with the cylinder walls
After the seal is sealed, install the jumper with the maximum of its offset to the flue, and digest with the of the three sides.
Jumper setting in the upper chamber
Now you can weld the bottom cover. Its hole should be located strictly diametrically upper.
Very accurately checking on the angle piece, achieving perpendicularity in all planes, set, grab, and then scrape the perforated pipe to the bottom cover.
The perforated pipe must be strictly perpendicular to the bottom cover
Then you can weld the flue pipe( key 11) to the corresponding hole in the top cover.
Chimney welded pipe
From the opposite end of the perforated pipe, also , with perpendicularity, weld the bottom fuel cap of the tank .
Welding the fuel cap to the perforated pipe
To ensure that the dismountable part of the lower of the tank does not warp, and also to prevent "parasitic" air sucking, it is recommended to perform the sealing lip. It can be made, the steel rod is bent along the circumference of the cylinder at the junction of the upper and lower parts.
Manufacture of sealing band
This sealing ring is then welded to the bottom of the "pan".
. .. and its fixation to the walls of the "pan"
In fact, it remains only to weld the legs( post 6) and the stove can be considered ready. For greater stability of the stove, you can weld a rack( in the scheme - III), which will add rigidity design.
Finished burzhuyka in disassembled condition. The reinforcing pillar
is clearly visible. If it is desired, it, after stripping, it can be covered with heat-resistant paint and safely operated.
The stove can be covered with heat-resistant paint
It is possible to fill its through the neck of the bottom of the tank , however it can be safely done only when the previously filled oil completely burns out. To avoid such inconvenience tv pr and operation, it is recommended to add such a burner for working more one "option" - device for monitoring the oil level in the combustion chamber and safe refueling during the work.
To do this will make more one open capacity , the height is about the same as the bottom "pan."The shape of this vessel is of no special significance. The two tanks will be located on a common stand of two parallel metal corners.
Both tanks are welded to the guide-angles. ..
The apertures of both tanks cut holes of the same diameter, which are connected by a curved tube.
. .. and connected by a tube
So, there were two communicating vessels. According to the laws of physics, the liquid level in both is always the same. Thus, the owner of the stove always sees the level of oil work remaining in the combustion chamber, and can without any problems replenish the fuel supply by filling it into the open tank .
However, to ensure greater safety, it is better to provide with and a protective shield that will cover the open vessel from direct heat radiation from the combustion chamber.
For greater security, it is recommended to mount a protective screen from a sheet of metal
Now you can say with full confidence that the stove-burzhuyka at the mine is ready. It remains only to install its in place, connect to chimney pipe, fill with fuel and conduct a test ignition.
Lighting of the ready-made stove for working
for ignition usually use a liquid for fireplaces( stoves), pour about 100 ml over the oil in the filler neck. There also lower the lighted wick with their rags or paper soaked in the same liquid. The should begin surface burning, which in a few minutes will cause the to boil the oil, form a vapor and transfer the entire turbojet to the its "regular" mode of operation of the - , this is usually accompanied by a characteristic buzz.
In the model under consideration we used finished parts - truncated thick-walled pipes. If they could not be found, then quite the same stove can be made from steel sheet, with box-type refueling chambers and afterburning , just , observing certain proportions of their volume applied to the parallelepiped. The efficiency of the stove from this does not suffer at all. The thickness of the material used is the same, 4 and 6 mm.
Video: a kiln with a box-type chambers
And what about the garage owners who already have a conventional barge that works on the solid fuel, but are interested in the as a fuel oil? It's okay - and for them there is an acceptable way out. You can make a special "prefix", which will make the bucket universal.
Such a "prefix" will be able to turn a conventional burner into a waste oil-operated
. In fact, it is the lower capacity of the firing heater, the is also with a perforated pipe but only bent at an angle of 90 degrees( using the weld standard tap).
It's in a different view
But instead of the camera of the final afterburning , a conventional wood-burning burner is used, where this curved pipe is connected by means of an adaptation device. For example, in a conventional burner, it is possible to make a firebox door with a removable and a removable one. One, the usual one, will be installed by using firewood, and the other one having the corresponding pipe insertion hole - with using the "set-top" on the run.
As the "adapter" in this case, a round plug with a hole for the pipe inlet is used. The standard furnace door is simply thrown aside
Another option is to weld the pipe on the side, into the stack of the turbocharger - then the stove in general will turn out to be universal. Only will have to provide a damper so that when using firewood and the flame does not spread, and ash from the furnace does not fall into the perforated pipe and capacity with oil.
Advantages and disadvantages of burzhujek on working off
In order to operate the turbo charger on the job, x x did not deliver a lop, it is necessary to know the of its features, advantages and disadvantages that must be taken into account when using for its use.
The following qualities can be attributed to the merits:
- The oven is unpretentious, does not require intervention in its work - the main thing is to correctly adjust the air gap at the filler neck( usually 10 - 15 mm).It has a good heat dissipation and is able to quickly heat a closed room.
- With proper operation, such a burner does not smoke; from the a chimney pipe does not emit a fire.
- The furnace in the of a particular degree can be considered fireproof in the sense that the fuel itself in normal conditions never burns, and in the chamber only burns of the vapors released by it.
However, there is a lot of similar scheme and disadvantages:
- We have already mentioned the noise of the stove. In addition, you can not get rid of the characteristic smell. However, for garage conditions this should not have much significance. Sometimes the masters find another solution to the awaiting the problem. For example, an additional air heat exchanger is installed on the upper chamber, through which air is blown through the fan, heating the adjacent room.
An air heat exchanger connected to the fan is added to the design. The hot air flow heats the adjacent room
- And the combustion chamber( perforated pipe), and the chimney quickly overgrown with deposits of combustion products, require frequent preventive cleaning.
- Burning oil in the lower chamber always leaves the coked layer, which is quite difficult lends itself to cleaning.
Video: Extinguishing heater with water heat exchanger
During the operation of the stove, a number of mandatory rules must be observed:
- Do not use oil treatment with combustible impurities, for example, gasoline. The testing should be necessarily filtered out so that it does not contain solid suspensions.
- Dangerous and working off with water - this can lead to liquid boiling and splashing of oil with possible ignition. Collection of workings for further use in the form of fuel should be carried out in conditions that exclude water ingress.
- In no event should such a furnace be placed on a strong draft - this can cause the flame to be thrown over the surrounding objects. No inflammable substances and materials should be placed around the stove. The is a reliable thermal insulation of the walls of the premises.
- The room must necessarily have reliable ventilation, since the operation of the stove is associated with the intensive absorption of air oxygen and the release of life-threatening carbon monoxide.
- It is absolutely forbidden to use any other flammable liquids as a fuel - this may result in an explosion in the upper chamber or of a chimney pipe.
- You should never leave such a stove unattended. It is strictly forbidden to go to bed in a room with a working stove. Before leaving, make sure that the oil is completely burned out, the process of afterburning of its fumes has ended.
- Do not water the with water for , use water for fire extinguishing - this will only exacerbate the dangerous situation.
- The furnace chimney must not have horizontal sections. An inclined site is allowed to change the direction under the angle of 45 degrees. The minimum length of the chimney pipe shall be 4 m , and the recommended one - from 5 to 7 m .
- The recommended fill level for the initial refueling of the stove is up to of the volume of the lower of the capacity.
- When using a similar burner in the garage, near its must have a powder fire extinguisher or a box of sand.
So, it is possible to make a garage in the garage , anyone has a steady skills of welding and locksmithing. It is enough to show imagination or use drawings of ready-made designs - and everything should turn out. The main thing, both in the manufacture and operation of such stoves - the constant observance of basic safety measures, so that the heater does not cause a big trouble.
