Heating in the private house of polypropylene pipes with his own hands

click fraud protection

Polypropylene tubes can be reinforced with fiberglass or aluminum

Polypropylene tubes can be reinforced with fiberglass or aluminum

Description of the design features, purpose and application of the product leads the manufacturer in the technical data sheet. Table, as an example, cites the VALTEC products manufacturer (Italy):

class place of application Operating pressure bar
Fiberglass Aluminum
1 Hot water, T = 60 ° C 13 14
2 Hot water, T = 70 ° C 10 11
3 Heated floors, T = 50 ° C 14 18
4 Heated floors, T = 70 ° C 10 13
5 Radiator (considering pipe type reinforcement: aluminum foil T = 90 ° C, fiberglass fiber T = 90 ° C) 6 9

Products with an inner insert of aluminum foil is preferably used for heating. Reinforcement of polypropylene pipes with fiberglass also enables their use in the radiator circuits, underfloor heating and hot water supply of private homes. However, tubes with an internal layer of fiberglass fibers allow slight elongation linear portions during heating and oxygen permeability.

Specifications reinforced pipes made of polypropylene (manufactured VALTEC):

physical properties Aluminium foil fiberglass fiber
The diameter and wall thickness, mm
25h4,2 32h5,4 40h6,7 25h3,5 32h4,4 40h5,5
Inner diameter 16,6 21,2 26,6 18 23,2 29
Nominal pressure, PN, bar 25 20
The weight per meter pipe, kg 0,262 0,446 0,880 0,235 0,378 0,590
Density PPR, g / cm³ 0,91 0,91
Filling tube in 1 liter GMP 0,217 0,353 0,556 0,254 0,423 0,660
Specific heat capacity at kJ / (kg * ° C) 1,75 1,75
Limit of tensile strength, MPa 35 35
The oxygen permeability, mg / m² per day <3.6 at 80 ° C.
Equivalent roughness of the inner surface, mm 0,01 0,015
A linear increase in the length of 1 / ° C 3,1h10-5 6,2h10-5
Thermal conductivity, W / (m * ° C) 0,24 0,15

Fittings and valves for heating systems made of polypropylene similar random copolymer pipe material. unthreaded elements intended for connection into a socket in which the pipe is inserted into the fitting body. The inner diameter of the connecting parts (corner 90º and 45º, joints, adapters, tees, valves and crosspieces) corresponds to the outer diameter of the pipe. The linear thermal expansion negate ready compensatory loops or weldments self-fulfillment.

Clips (single and blocks of clips) are designed for direct mounting, horizontal or vertical pipe runs along the walls. Step installation fastener (recommended by manufacturer) depends on the size of the pipe and qualitative parameters of the coolant. Clamps of the same materials are used for fixing the PP pipe of large diameter. Fastening may be rigid or floating, a small gap will enable freewheel during thermal expansion.

The structure of a reinforced tube: 1 - polypropylene; 2 - aluminum foil; 3 - polypropylene; S - the overall thickness of the pipe; S1 * - the thickness of the main pipe; d - the external diameter; dy * - the outer diameter of main tube

The structure of a reinforced tube: 1 - polypropylene; 2 - aluminum foil; 3 - polypropylene; S - the overall thickness of the pipe; S1 * - the thickness of the main pipe; d - the external diameter; dy * - the outer diameter of main tube

Compound with steel pipes or fittings obtained by means of connecting parts combined. Demountable fittings (American) to switch from metal to produce a polymer with internal or external threads of galvanized metal with one hand, and propylene with another insert.

Set of fittings and fittings selected individually for each room in the house. The quantity and grade of fittings depend on the configuration of the heating system and the type of heating equipment.

Compound polypropylene and steel pipe 1 - the steel pipe; 2 and 3 - steel flange; 4 - Burtovaya sleeve; 5 - a lining; 6 and 7 - the fasteners; 8 - clutch

Compound polypropylene and steel pipe 1 - the steel pipe; 2 and 3 - steel flange; 4 - Burtovaya sleeve; 5 - a lining; 6 and 7 - the fasteners; 8 - clutch

Important! PP pipes extending through walls and interior partitions decorate passage sleeve structure which allows displacement of thermal expansion and prevent abrasion of the material. Between the internal surfaces of the walls and turning angles node conduit PP leave a gap compensating stroke. Increasing the length of the linear sections should not be limiting stresses in welded joints.

Price propylene pipes for heating

value of the product depends on the purpose and the manufacturer. Known domestic manufacturers specializing in the production of fiber reinforced PP pipes "Sinikon" and "YarInterPlast".

Depending on the diameter and type of reinforcement price polypropylene pipes will be from 21 to 80 rubles per meter

Depending on the diameter and type of reinforcement price polypropylene pipes will be from 21 to 80 rubles per meter

PP pipe PN25 MPa grade used for heating. Price polypropylene reinforced with fiberglass pipe products with lower inner aluminum frame (approximately 10%). The difference is due a guaranteed life of the product, the permissible coolant temperature and the working pressure of the system.

The average cost of polypropylene pipes for heating (price per meter)

Pipe Diameter, mm The country of manufacture class operation
/ Type of reinforcement
Price, rub / PGM
25 Italy 5 / aluminum 33,75
32 Italy 47,25
40 Italy 79,50
25 Italy 5 / glass 23
32 Italy 42,25
40 Italy 60,50
25 Turkey 4 / glass 21,99
20 Turkey 5 / aluminum 21,52

Reviews professionals polypropylene pipes for heating - optimal option autonomous systems. Homogeneous soldered construction without threaded joints and metal fittings, easy to install and convenient in operation.

Polypropylene tubes in a water heating circuit private homes

Pipework transmits thermal energy flow from the boiler to the instrument. Water - a traditional coolant heating systems for country houses. Amorphous polymers to aggressive environments under high temperatures is the guarantee of durability pipes. The inner surface of pipes provides a negligible flow resistance of the directional motion. Impurities contained in the coolant in suspension (organic compounds hardness, scale, sand particles), the formation of deposits on the walls of the tubes of polypropylene. articles reinforced aluminum exclude oxygen from the heating system from a pipeline. A metal foil layer reduces the risk of corrosion of the boiler heat exchanger, increases the service life of the whole system. Numerous materials, diagrams, videos, heating their own hands in a private home can be easily found on the Internet.

Polypropylene Pipes in a private home heating system

Polypropylene Pipes in a private home heating system

Emergency freezing tube wiring is not threatened destruction polypropylene tubes. After defrosting water restores the original properties of the material. However, remember that warm the pipes made of PP with an open flame can not be!

Increasing the linear dimensions of the tube during heating, perhaps the only significant disadvantage of polypropylene products. Reinforcement aluminum foil decreases in times indicator of thermal expansion and increases klassnosti pipes.

Important! In suburban homes for heating antifreeze of propylene is not used (allowed to pipe material "nezamerzayku" coolant - steel, copper, brass and plastic, rubber outer loop).

heating scheme: 1 - polypropylene tubes; 2 - valve ball; 3 - cocurrent radiator valve; 4 - expansion; 5 - circulation pump; 6 - check valve; 7 - a group of security; 8 - a radiator; 9 - thermostatic valve; 10 - a radiator valve; 11 - the plug; 12 - bleed screw; 13 - ball valve; 14 - the plug; 15 - Thermostatic head

heating scheme: 1 - polypropylene tubes; 2 - valve ball; 3 - cocurrent radiator valve; 4 - expansion; 5 - circulation pump; 6 — check valve; 7 - a group of security; 8 - a radiator; 9 - thermostatic valve; 10 - a radiator valve; 11 - the plug; 12 — Majewski crane; 13 - ball valve; 14 - the plug; 15 - Thermostatic head

Given that the optimum pressure in the boiler domestic circuit 1,5 ÷ 2 bars, the heat source is as close to the user and the temperature in a building does not fall below 5 ° C, we conclude: aluminum reinforced polypropylene - an ideal material for a wiring pipe privately house.

Rules for the production of thermal contact welding

Heating systems of polypropylene produced at room temperature of not lower than 5 ° C. Consumables for heat sealing (component parts) must match the destination (PPRS).

compound Steps polypropylene tubes using soldering

compound Steps polypropylene tubes using soldering

The sequence of manufacturing units at the work site:

  • Res produce pipes for special scissors provisional marking on the housing;
  • Preparation cut surface comprises chamfering to a depth of 1 mm at an angle of 30 ° and degreasing with acetone pipe end;
  • melting mark boundaries - the end of the pipe pencil applied restrictive risk;
  • processing workers soldering surfaces;
  • heating tool;
  • melting items (with an exposure time ranges diameter pipes device passport, and alignment of parts with the iron casing);
  • docking assembly without displacement and rotation elements;
  • cooling.

Size laying pipe portion for heating:

Diameter, mm 20 25 32 40 50
The distance from the end, mm 14,5 16 18 20,5 23,5

Temporal regulation manual thermal welding process (standard values):

The outer diameter of the pipe / fitting inner diameter, mm Time with
Contact with the nozzle docking Cooling
20 5 4 120
25 7 4 120
32 8 6 240
40 12 8 300

Voltage to electric soldering iron for polypropylene - 36B. Tools work from home network requires a tripping machine.

After cooling compounds check the straightness of the joint, the uniformity of the weld bead and no welding defects. The number of connecting nodes, when the rules of contact welding does not affect the capacity of the system. Low resistance in welded parts due to the physical properties of the material and the method of connection without reducing the passage section of the pipe. Hydraulic testing the strength and density of the PP pipe system is carried out 16 hours after welding.

A compound pipe with a special adhesive (cold-welding)

A compound pipe with a special adhesive (cold-welding)

water heating circuit polypropylene for private homes

Volatile or thrust, single- or double-tube scheme selected for reasons of efficiency and comfort. Traditionally, homes equipped with independent horizontal wiring Floor circuits. small houses heating system with natural circulation is chain serial connection of radiators. Effective large-area home heating is carried out two pipe distributing forced coolant flow.

Quality installation and piping equipment is impossible without calculating the capacity and determination of the diameter of the pipe at each site. Agreement between the calculated and actual costs will reduce heat loss, provide a stable, reliable and quiet operation system.

Mounting polypropylene tubes with L-shaped compensator thermal expansion

Mounting polypropylene tubes with L-shaped compensator thermal expansion

With the help of online calculator can make hydraulic calculation of a single pipe circuit water heating private houses with their own hands. Program DanfossCO OvertopCO and make calculations of in-heating systems with natural circulation. Calculations in Excel Online summarized in convenient tabular form. Fill in the raw data and selecting appropriate constants (columns are highlighted in color), we obtain the results of the calculation.

The classical method of heating arrangement - single-tube wiring. Explain the installation will be able to thematic video heating private house of propylene. With their hands, you can quickly, accurately and inexpensively perform strapping equipment.

Scheme strapping pipes of the heating system with U-shaped compensator

Scheme strapping pipes of the heating system with U-shaped compensator

Systems with a single pipe, and distributing natural circulation operate under the action of gravity. The slope of the laying of pipes and installation of the heat source below the living quarters will increase the speed of the flow. However, with serial connection of radiators it is impossible to distribute heat evenly. Removed from the boiler room get warm bad, there is a risk the cessation of circulation and boiling boiler water.

It solves the problem of a private house heating device with your hands in the scheme "from Leningrad". Videos can be found online.

Related article:

kak-vybrat-polipropilenovye-truby-dlya-otopleniya-1mHow to select polypropylene pipes for heating. Specifications, internal structure, features, marking, manufacturers and diameter. How to choose a soldering iron for polypropylene pipes.

Removal of pipes to heating devices divides the flow, most of the coolant continues through traffic on the system. The flow through the radiator is controlled thermostat valve installation, a diagonal connecting the device or changing the bypass flow cross section.

EXAMPLE arrangement for mounting the loop compensator PP-tubes

EXAMPLE arrangement for mounting the loop compensator PP-tubes

Heating in the private house of polypropylene pipes with his own hands

Primary heating components - heat generator tube and heating devices. Other equipment provides the system is operating under different loads. Equipping the system with additional elements depends on the size of the house and the modification of the selected boiler. The specified parameters of unit provides a security band expansion vessel with an overflow pipe and a supercharger pressure regulation device.

If the circulation pump is not integrated in the boiler circuit, the supercharger installed in the return pipe line in the vicinity of heat generator. Fitting the expansion tank of the closed type for heating - before the circulation pump. security group is mounted on the supply line near the boiler.

Spike polypropylene pipe soldering iron with their hands

Spike polypropylene pipe soldering iron with their hands

Important! Connecting boiler powerful (above 50 kW) to tubular wiring polypropylene produced through metal. Experts advise joining high-temperature boiler circuit with the secondary circuit system through gidrorazdelitel and collecting comb, wherein between the boiler and gidrostrelkoy mounted metal tubes, then allowed reinforced polypropylene.

The notion of comfort for each individual person. But for all, without exception, the house - it's warm. Heating - an integral part of any home. Make an educated decision and put it on its own will help maximize awareness of this topic.

instagram viewer