Circular saw with his own hands: how to assemble the device correctly

"It has long dreamed of having a home circular saw ..." - such or roughly these words begin many posts in social networks. And then the following information on how to do circular saw with his own hands. It is a logical sequence of actions. Artisan man ready to independently use a similar tool, and is able to collect it. To learn how to do it - in the materials of this article.

Scope of the self-made circular saws

In the process of building a new home, where wood material is used in large quantities, homemade conveyers will not be enough. And the functionality of such a device will require wider. But when repairing a home machine, circular saw becomes an indispensable technical assistant.

Quite often, the size of the wooden elements are determined directly in the course of work. Ability to provide a process for the necessary materials largely saves time and money. And often guaranteed quality wooden workpieces higher.

At home home-made circular saw can dissolve the plaque on the bars, to make slats, ottortsevat preform sawing slabs of wood-based materials to the required size fragments.

Using homemade circular saw, it is possible to produce such kinds of furniture, like a table, a shelf, rack. Such a stationary home tools used in the production of wooden sports equipment, Production of containers and so on. D.

When installed on a disk sawing machine with certain technical characteristics mechanism can be used as a circular saw for metal. Sawing allowed soft aluminum and of other types of metal sheets, whose thickness does not exceed 2 mm. When working with a thicker pictures mechanism will overheat, causing automatic tripping operation.

How to make a circular saw with his own hands: preparatory stages of work

Before you put an end to the question of the appropriateness of self-production of conveyers, you need to personally meet with several similar devices, view the videos on the Internet. In the live monitoring and special attention should be paid to the basic elements, components, methods of attachment. To understand how to do circular saw, we need a minimum of theoretical knowledge.

The manufacturing process may be implemented in two ways:

• set of design elements of the future in the present, it is only necessary to perform the assembly;
• conveyers components must be purchased.

In the case of the last version of the problem is somewhat more complicated, as the details and mechanisms often buy all in different places, but they must comply with the technical and functional characteristics.

Useful advice! To purchase items for the future design of conveyers only necessary after the installation will be developed a detailed drawing.

Without drawing it is impossible to take into account the dimensions of the elements and pick up a full set. Quite often, this stage (the drawing operation) is omitted home handyman due to lack of implementation skills. To do so not worth it, because it is quite enough to draw saw. At least it will allow future zavizualizirovat unit. Imagine what happens in the end - it is crucial.

Only after the stock will drawing or sketch and all the necessary elements can proceed to the assembly process.

The elements created by design with his hands sawing machines for wood

To make at home Stationary machine for cutting materials, first of all you need to know, from what structural elements it is composed. Whether it's made with his own hands from the bypass machine conveyers, grinders and tool assembled from disparate elements - a set of core components is the same.

The main elements of stationary circular installations are:

1. Table connection and fastening mechanisms. If the circular saw powerful and massive, it is better to use a metal table. Suitable variants of particle board, wood, plywood, as long as the surface is smooth.
2. Shaft. The most critical parts. In the manufacture of its separate use a lathe. Dimensions should be calculated exactly, this will avoid the beat.
3. Cover. This element ensures safe use of a circular saw.
4. Engine. When using a grinder or a circular saw it is part of the tool.

Useful advice!If the construction is expected to team, when you create your own hands conveyers motor from a washing machine will be the most successful option.

The design of the conveyers must be moving parts of drives, and the power supply circuit is necessary to mount the button to stop the engine in an emergency.

Defining the parameters of your own custom conveyers at home

The primary task - to choose the power of the future fixed conveyers. Usually recommended for home use devices up to 850 watts. If you intend not to perform repair and construction, for example, bath or garden, so that you will need to saw a lot of material, we can apply the engine power of 1250W. A device with a higher is not recommended, since these do not require powerful conveyers Only a thorough stand-table, but also of fixing the latter to the floor by fixing or concreting.

An important characteristic is the depth of cutting. In home devices it should not exceed 8 cm. In fact, this figure is quite enough for sawing boards, plywood or wood-based panels.

In the manufacture of their own hands conveyers mini or full-scale sawing design be sure to take into account the speed. If you plan to simply cut the boards for the manufacture of certain wooden elements, it is possible to limit the engine with a low or medium speed. If you need perfectly smooth and clean saw cut, then use a high speed, the engine better. The optimal indicator for home power is considered to be the frequency of 4500 rev / min.

Be sure to take into account height, which will be located start button. Place its location should be convenient to press.

Important! Control Panel homemade circular saw blades have to be available.

Rcombines scientific and circular saw as the basis of a self-made designs

One of the most popular tools are homemade saw design is a circular saw (manual circular saw) on the basis of which at home. This electric mechanism by means of a circular disc carried straight cuts on wood materials, as well as on the soft and thin metals. The tool is quite simple, has a presence in all the major elements that allow to make of the circular saw blade circular saw with his own hands.

Circular saw consists of the following components:

• motor;
• one or two handles;
• a protective casing;

• holding platform (for issuing the disk if possible);
• riving knife (blade prevents jams in the wood).

Hand conveyers stand out among other similar tools and some technical features. For example, the depth and angle of cut is allowed to change directly during operation. Special Features allow plunge-cut saws. They can perform isolated fragmentary cuts required size.

Precision, quality cutting manual conveyers depend on the number of teeth on the drive and on the angle of sharpening. With a large number of teeth of the quality of the above, but slightly reduced performance.

In the manufacture of conveyers with his own hands from the manual circular saw is necessary to pay special attention to the power of the engine. This is very important if you intend to carry out a significant amount of work. Matters and the overall weight of the blade. Lightweight model suitable for occasional sawing.

Stationary circular saw with his own hands from manual conveyers

Significantly increased performance capabilities with portable circular saws, when it turns into a stationary tool. To understand how to make the bypass conveyers stationary, should first of all understand the ways of fixing the hard power.

The pedestal can use the box made of metal or wood. This can be either one or two products (if small dimensions) interconnected boards with a minimum thickness of 50 mm or bars with the same section. Next to the top of the stand you want to attach the countertop, which will serve as a bed.

For these purposes it is convenient to use a thick veneer (no less than 10-12 mm) or two connected together sheets of thinner material which together give the same thickness. Suitable as webs of chipboard or metal. If the metal is thin, it is better to attach to a wooden base.

Handsaw set below. Previously in the countertop is required for the nomination began to drink drive.

Important!Fix tool is necessary so that the saw blade is positioned exactly parallel lines washed down, that is the same distance from the sides oyanii. Otherwise not be able to properly install additional devices and achieve high-quality cutting.

Using the above technical means, can be manufactured from a circular saw grinders. But the hand-power tools has certain differences, so need a somewhat different circuit assembly.

Related article:

Milling machine for wood, his characteristics. How to choose the tool

Existing types of structures, classification tools based on features, pricing. Advice on equipment selection.

Cusp conveyers with their hands from the Bulgarian

Circular saw there is not in every home workshop, but the grinders have virtually any host, which performs some work in the home with their own hands. To create a stationary saw the installation will also need a special workbench or table, mounted below the instrument will, like the circular saw.

But the further assembly process more complicated. To make grinders circular saw with his own hands, as practice shows, you need to think carefully variant of fastening hand tool to the frame. This may be the following method:

1. On grinders pulled a metal band clamp, tie which should be at the bottom.
2. Folded strip of metal is fastened to the holes for sliding abutment.
3. The gearbox power to punch. Pre housing disassembled drilling locations are planned.
4. With further caved attached handle made axis.

The handle can be made of a metal tube or rod. Procurement need to be shaped bracket. In those places in which it will be attached to the gear, you also need to make holes. Big and serious help for the manufacture of conveyers of grinders hands - drawings. They will allow to calculate the size and number of elements, there is no mistake in the calculation of the site of attachment. If you execute the scheme of the future of the unit by yourself is difficult, you can use ready-made drawings, offered on the Internet.

Possible options for small, hand made circular saws

Any stationary circular saw, even a home-made, requires a fairly large workshop. The space should allow not only to establish the unit itself, but also to place the blank intended to cut in the desired position. If you do not attempt to dissolve the large timber, but simply need to own if necessary make rail or bar for the repair of furniture, and so on. e., will be more rational to get a table circular Mini-saw.

Such a device can be made with your own hands, using the basis of the same principles as for the creation of stationary machines grinder or circular saw. Just will not stand the goats, a support which is the floor and bed, which set a small table with a fixed hand tools.

Useful advice! When performing this type conveyers important to consider the overall height of the structure, i.e. the plane on which will be located intended for sawing material. Overstatement or understatement of level will cause considerable inconvenience.

When you need to create your own hands a circular mini-saws to carry workpieces of very small dimensions (air, Sudomodelirovaniye) can be assembled tool is useful as a casing PVC pipe and engine borrowed from the children toys. In such a tube is easy to make a hole for the shaft. As the connecting material can be used glue-gun. Eat such as a circular saw can be from the mains or by batteries. To ensure the autonomy of the work is necessary in the body to provide a special compartment for batteries.

carriage manufacturer for conveyers with their hands

On functionality and quality work stationary conveyers to a large extent influenced by the presence of devices. One of these is a carriage. Run it at home quite simple, but the implementation of the facing and cutting material at an angle of 45 ° is significantly simplified.

Make this conveyers for adaptation of the veneer can be as follows:

• Cut the plywood size is somewhat wider than the table conveyers;

• at the bottom thereto using glue or screws are attached guide bars, the distance between them must be equal to the width of the table;
• from above in this manner, using screws or adhesive, fixed thrust bars.

When the carriage is fed by guides on the table saw blade in making the device through propyl. The height of the flanges, which must be greater than the protruding blade allows to preserve the integrity and rigidity of the carriage. If the task is to perform a cut under the angle 45 °, it is necessary to use an additional bar, which in this device is a removable element. Cutting is performed by pressing the workpiece to the angled bracket.

To plywood carriage surface is easily cleaned from sawmill waste, it is necessary to varnish in several layers.

How to make a tree with his own hands for conveyers

In general construction conveyers shaft is the main element forming machine as a whole. For its production need logs steel grade 45. That's just to make this important detail will own only if there is available own lathe or can access it. Workpiece diameter should match the size of saw blades, which are intended to apply.

Key sizes planting hole disc:

• 16 mm;
• 20 mm;
• 22 mm;
• 30 m;
• 32 mm;
• 50 mm.

From the above indicators and shaft size is selected conveyers.

The most common is the hole diameter of 32 mm. It is the bearing seat has wheels with different sizes of external diameter. Alternatively, it is possible to make a thinner shaft to be able to perform the "jewelry" work. Then, the adapter will be used for large disks. Thus complicating the construction of the home conveyers is only in cases where it would enjoy a professional.

Circular saw blades are installed between two flanges and are pressed by a nut which is screwed onto threads formed on the edge of the working surface of the shaft.

Important!The thread must be left. During startup imminent breakthrough conveyers nut in such a position will twist, rather than vice versa.

Seats for bearings are determined by the size of the latter. The largest diameter has a middle part of the shaft. If the index is significant, the additional load on the belt will be created during rotation. Get rid of the problem will help reaming that will facilitate the hard part of the shaft.

What should be used for discs conveyers

From a properly sized disk for your own custom conveyers of grinders, hand saw or collected from individual machines to a large extent depends on the performance and quality of work. Keep in mind that different wheels for wood and metal. Even if it is sawn thin, soft aluminum, you must install the appropriate drive. Wheels for metal cutting have more serrations. There are universal drives options that apply to work with both wood and metal.

There are differences and drives for the longitudinal and for the transverse cutting of wood. Longitudinal sawing is carried out with the cutting nozzle rare large teeth. But cross-cutting will be better in the case of drives with small frequent teeth.

As for the material and method of manufacturing the disc, they may be monolithic and hard. Monolith made from a single piece of high carbon steel. These nozzles are inexpensive, but they have a major drawback: tupyatsya quickly and require sharpening and wiring.

Carbide discs are made of tool steel tipped with cobalt and tungsten. They are more durable, but the price of such products is much higher.

The outer diameter of the discs for homemade conveyers limited dimensions of the protective casing. Standard thickness disks - 3.2 mm. Are thinner and thicker saw circles. Thin use when handling the valuable tree species timber for performing clean saw cut. For rough work recommended thick discs.

Rip fence with their hands for conveyers

Rip fence - a mandatory device on a circular table, perform a clean cut is almost impossible without it. To make it yourself as follows:

1. Of the three strips of laminated chipboard should perform a U-shaped profile, into the need to place and lock inserts, which give rigidity. That will have a square cross-section.
2. Of two parallel rails is a guide channel, which is fastened by bolts to the end of the section perpendicular to the saw blade in position.
3. Then MDF performed inverted T-shaped design, which is screwed to the abutment and is inserted into the channel.

Important!The width of the channel should be such that the side of the T-shaped member tightly into it entered.

To fix the stop made with their own hands homemade conveyers convenient to use the original slots. As the locking mechanism suitable threaded bolts, nuts and washers wooden need an opening in the bottom abutment plane. Tightening of the bolt facilitates the squeeze reliable abutment to the tabletop. This design allows you to quickly and easily install the necessary size cuts.

Table conveyers with their hands (with drawings)

In this section, we propose a model of universal table on which to place the circular saw having any technical indicators and dimensions. The following materials are needed for the manufacture of construction:

• plywood sheet, preferably laminated with the topsheet, at least 10 mm thick and the size of 800x800 mm;
• 4 web chipboard 16 mm thick (400h784 mm);
• bars of 50x50 mm;
• bolts and screws.

Production section for conveyers may be performed in the following sequence:

1. From sheets of chipboard going to the top of the next table, which is a box without a bottom. The sides are fastened together by means of bars, the length of which is considerably greater than the height of the sheets.
2. Manufacturing designs flips, sticks, table legs future in the bottom of the further webs are fastened.
3. Plywood cut worktop, which is performed by means of a jigsaw longitudinal opening - it will be inserted in the saw blade.

The Internet is easy to find a drawing of a similar design, which greatly facilitates the manufacture. You can upgrade the version proposed above the table with his hands for conveyers, replacing the metal bars on the corner, or running the so-called crate from the boards. In the lower part of the structure to make good shelf.

Making trimming of conveyers with their hands

Laying wood floor, replacement of casings, facade cladding plankenom, paneling, creating a landscape design elements require dimensional board. The process of preparing such a board is called trimming. That is, the severed ends of the material in order to obtain the desired workpiece size and impart spilite aesthetics.

You need improvised material and tool b / To make a manual trimming of conveyers with their hands in. Standard characteristics to be possessed by trimming the future, are:

• maximum cutting length - 350 mm;
• Optimal reverse motor power - 4500 rev / min;
• low weight.

The upper part of the tool mounted on the pin using a large bearing - 150 mm (it is not difficult to purchase in the market.) From the outside to fasten the bearing lugs. They serve for fastening the tool to the frame surface by means M6 screws.

The main fit for conveyers with their hands are automotive shock absorbers (they are convenient to use in As broach), a smooth start button and additional protection, which is attached to the power tool and frame.

Important!Before collecting design shock absorbers must be disassembled, drained from their oil and run the air holes.

The advantages of a self-made miter saws include the following:

1. The design can be easily disassembled, and the tool can be used for its intended purpose.
2. Low cost. Excluding instrument price (b / y) costs amount to no more than 500 rubles.

Among the significant drawbacks is to provide a high noise level. Address this shortcoming is almost impossible. In addition, necessary to make the test gash (selection and fixation rod) to ensure good quality of the subsequent work.

Circular saw with his own hands: use safety

If you take into account how much circular saw (from 16000 rubles - the most modest model), and to compare price with independent production costs (it is 60-90% less), then the difference is considerable. But no amount of savings will not be justified in the case where work safety is not ensured.

To avoid traumatic situations, it is necessary to adhere to the following guidelines:

• not used as a raw material timber with metal inclusions (nails, corners, bolts, etc...);
• sawing boards larger than 200 cm should produce two persons;
• working on circular saw, we can not make any sudden movements;
• Before you begin, be sure to wear goggles and gloves;
• wood waste with the surface of the conveyers to be removed, as they may provoke short circuit.

It is strictly forbidden to work on a self-made circular machine:

• if not satisfied guiding means;
• offline casing;
• no fuses detaining fingers;
• riving knife over the saw blade.

Solid tool makes it possible to enjoy the work. And the result is pleasing high level of quality. Manufacture of tools with their own hands will yield the desired parameters and the required performance. Knowledge should not be confined to the surface in any kind of activity, especially the technical direction. To take up self-assembly conveyers worth only after a thorough theoretical training and a full view of the practical part of the process.