How to conduct a cable through a corrugated pipe

The cable installation in corrugation is most often performed when conducting electrical wiring under gypsum board, as well as in the floor screed. Less often self-extinguishing corrugated pipe is used during electrical work in a wooden house. A person without experience will be problematic enough to walk the conductor, becauseits end can cling to the inner walls of the corrugated pipe. In fact, the technology of broaching does not represent anything complicated, so if you do not know how to stretch the cable in the corrugation, we recommend you familiarize yourself with the instructions given below.
Contents:
  • Mounting technology
  • Non-standard cases

Mounting technology

To make the information easier to understand, let's take it step by step:

  1. Measure with tape measure and cut off the required number of corrugated tubes. Cut best with a stationery knife. Be careful - there is a wire inside the pipe. It should be eaten with side cutters while holding, so that after the snack wire does not drown inside the corrugation. If this happens, you can get the broach only by cutting the pipe to the required length.
  2. The end of the wire must be connected to the cable. To do this the easiest way, neatly bending the string crochet and breaking through the edge of the insulation( in the video below this technology is clearly shown).An alternative way is to just wrap a string around the cable several times. After this, it is necessary to insulate the joint place, so that the protrusions do not catch when pulling the conductor. Correct connection
  3. The free end of the broach must be securely secured. If you work alone with a partner, he just needs to hold the wire. If you do the wiring yourself, you can attach the broach to the battery, door handle or other fixed object. The purpose of the fastening is to create a tension in the future, so that it is more convenient to stretch the cable in the corrugation. Threading a conductor through a pipe
  4. The last thing left is to tighten the wire all the way in. Do this carefully, if you overdo it with tension - in the place of connecting the broach and cable there can be a breakage, which will create a lot of trouble.
Overview of the whole event

YouTube Trailer
This is actually the entire installation technology. As you can see, it is not quite difficult to stretch a wire or cable through a corrugated pipe. The last thing that remains is to fix the corrugation on the clips. However, we provided the most successful situation. There are more difficult cases when stretching a conductor is problematic enough, for example, if there is no broach. Below we will consider all the force majeure situations.

Non-standard cases

The first and most common situation is when pulling a string from a conductor because of strong tension. In this case, it is recommended that the part of the corrugation that has already been cut is cut off and left, then reconnect the wire to the end of the cable and finish the broach. Two pieces of corrugated tubes are then connected by electrical tape.


To pull the wire through the corrugation, if there is no broach, it will not be difficult either. It is enough simply to bend the end of the conductor to 180 ° so that it does not cling to the inside of the pipe, after which it can be pushed through the entire length. This technology is clearly demonstrated in the video below:
How to get a wire without a probe

YouTube Trailer
If you have little space in an apartment and need to pass the long section of the corrugated tube yourself, for example, 30 meters, it is not always possible without experience to do it in the room. In this case, it is recommended to connect the cable to the string first, then go into the entrance and fix the free end of the wire to the railing on the top floor. After this, stretch the corrugation until the problem is solved. This process we also recommend to visually see in the video tutorial:

How to cope with one
YouTube Trailer

Sometimes it becomes necessary to stretch the conductor in a corrugated hose over the ceiling, or rather inside a suspended structure of gypsum board. To do this is quite difficult, becauseIf the sheets are already sewn, the installation must be carried out through the strobes under the lamps. In this case, the usual string will help to get the corrugated tube through the ceiling. In the video lesson, the masters demonstrated the whole essence of the work:

How to build a corrugated hose through a gypsum plasterboard ceiling

YouTube Trailer
Well, the last situation that I would like to describe is laying the cable with rubber insulation in the corrugation. The difficulty lies in the fact that during broaching there is a strong friction between the walls of the corrugated tube and the insulation of the conductor. As a result, even the wire does not facilitate the process, and if there is no broach, in this case it is also impossible to perform the installation. A special grease comes to the rescue, with which it is possible to quickly pull the cable through the corrugated pipe. The cost of such a lubricant is a little high, however, if you often perform electrical work, we recommend you to purchase it, becauseone bottle is enough for a long time.

Special grease for cable products

That's all the information we wanted to provide. We draw your attention to the fact that tighten the cable, section 3 * 1.5 mm2 better in the pipe, with a diameter of 16 mm. At the same time, a diameter of 20 mm is required for a cross section of 3 * 2.5 mm2.Now you know how to stretch the cable into the corrugation with your own hands and what to do if the broach is not there!

It will be interesting to read:

  • How to conduct wiring in a wooden house
  • Electrician tool kit
  • How to attach a cable to a wall

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