The burner waste oil by Robert Babington principle

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Many artists in their practice are faced with the need for new devices, such as a burner for waste oil. Owners of garages and parking garages will replace it for heating the oven, especially if there is a decent stock of used oil and other fuels. Burner, if you understand how they work, and can accommodate a mixed fuel.

The burner waste oil by Robert Babington principle

Using a burner for waste oil can be heated technical premises

Content

  • 1 Varieties burner waste oil production Russian
  • 2 Apparatus finished burner functioning waste oil
    • 2.1 Filtering as the start working off the burner at
    • 2.2 Heating the waste oil prior to its combustion
    • 2.3 Compressed air supply for recycling waste oil
  • 3 What is known invention Babington
  • 4 The burner is working out with your hands: the principle of operation
    • 4.1 How to construct the apparatus independently of the burner Babington principle: drawings
  • 5 Advantages and disadvantages of the torch with his own hands
  • 6 How to make a torch with his own hands on the blueprints

Varieties burner waste oil production Russian

In the cold season heating need not only inhabited, but also ancillary facilities. Currently used devices for different kinds of fuel for heating, including the testing of end of life, or process oil. In the Russian market can be found tools, processing different fuel base, as well as having a narrow specialization. According to the type of fuel burned these devices are:

According to the working out of the burner functionality are not only heated, but also welding and lighting

According to the working out of the burner functionality are not only heated, but also welding and lighting

  • gas;
  • liquid fuel;
  • combined.

The simplest and most economical device for heating is considered to be working off the burner on. As the functionality of the burner are subdivided into three subspecies:

  • welding;
  • lighting;
  • Heated.

The principle of operation of these devices has been borrowed from the primitive kerosene stove in the 50-ies. Fairly quickly simple burner became popular, they were acquired for heating lodges and garages. In those days, any fuel cost is inexpensive, but over time the zealous owners, inventors and innovators started to look for a substitute to gasoline, diesel and kerosene. In the course went oil and junk oil, which is now used as high-grade fuel. Today, the unit is still relevant, also it is a great way to preserve the environment.

Important!In the room where the machine will be used any liquid fuel, whether it is a home-made petrol burner unit on working off the burner or Local with their hands, must be fire extinguisher!

Burners on the type of working out are liquid fuels, gas and dual

Burners on the type of working out are liquid fuels, gas and dual

Apparatus finished burner functioning waste oil

When purchasing a gas burner and similar equipment often people are interested in a specific item and its destination in the overall design. For example, they want to know how and where should the oil flow, which way it ignites, and more. When thinking about how to make a gun at home, trying to find a model for the construction of self-made analogue, questions are being raised even more. Most often interested in replacing the nozzles and containers for oil to something suitable improvised.

With access to the photos, diagrams and drawings of the burner waste oil, not every master immediately take up the matter. The main reason - a large number of specific details.

Note!Any of built device which - the principle of operation of all the burners approximately the same: a filtered and hot oil is supplied from the main tank and burned in the combustor.

The multi-component process consists of several stages, and the quality of the component parts dropping burner waste oil with their own hands will depend on the success of its operation:

The operating principle of the burner functioning waste oil

The operating principle of the burner functioning waste oil

  • sampling and filtering of mining;
  • pumping and heating of the purified oil;
  • Combustion process with produce heat.

Filtering as the start working off the burner at

Companies that manufacture finished devices operating on liquid fuel or working off, equipped with additional options, cleaning oil. This so-called fence floats that take away from the surface to the heating of the purest portion of the substance. This principle fence mining currently inherent in the vast majority of products belonging to this category.

Next, through a hose made of a material resistant to aggressive media, it occurs Portion supply of waste oil. The tube is typically submerged to approximately the middle of the main container, so solid slurry remains on the bottom, and a heating and processing goes purer layer. At this stage it is possible without any additional effort fairly high quality fuel filter. At the bottom are dirty impurities, sand and other insoluble components.

Important!The purity of the fuel injectors and the duration of the work depends largely on the burner waste oil with their own hands. Therefore it is necessary to take care of at least a rough cleaning oil fraction fed into the furnace.

The burner worked for a long time you must take care of the cleaning of fuel

The burner worked for a long time you must take care of the cleaning of fuel

As is known, the filters are single and reusable. Sieving coarse particles can be carried through several layers or filter elements as those of the finished warmers Smart Burner. Traditional equipment for various products is about the same: ready devices are rarely available without filter or replacement of its elements.

A small pump to pump - standard structural part, responsible for the uninterrupted flow of oil. If arrange for feeding unit fixed on the principle of communicating vessels, the homemade burner it can be supplied to the nozzle by gravity ,.

Heating the waste oil prior to its combustion

Equally important stage ready the device for - heating the waste oil prior to complete combustion to generate heat. When heating the oil becomes more fluid and plastic, so that optimum consistency perfectly burned.

Tank preheating warms or spiral need for any burner waste oil hands - drawings show intermediate locations. Usually this is an isolated cell or a capsule of small volume, hidden in the middle of the body. Purpose - possible qualitatively to warm the fuel prior to the combustion process. In finished products often have a thermostat that monitors the level of heating. Typically, they operate in the operating range 0-150 ° C.

Some models of the burner equip electric TAN for heating oil

Some models of the burner equip electric TAN for heating oil

Attention!Burners adapted for combined slurry usually have a capacity for warming. Diesel fuel burners in homemade in Local heating is not needed.

Manufacturers in many ways decide how to organize this stage. Dwarf burner waste oil (and other similar models) has inside the container a small electric heater responsible for mining heating to the desired level. Similarly, as in this case, every manufacturer in its own way solves the issue of oil supply. Often at the level of its revenues correspond to float switches and pumps. The system switches itself off when filling the tank preheating.

Compressed air supply for recycling waste oil

Compressed air required for the preparation of an oil mixture for combustion by spraying it. This transport is directed to a nozzle that is under pressure. Because supplying oxygen via a separate channel provides the combustion process in any device, including Babington burner waste oil by hand. Although the unit was originally patented as a diesel powered, and it was adapted for technical oil.

For successful supplying air required mini compressor built into ready adaptation for liquid fuel. It can be transported in other ways, for example, on the principle of pneumatics. In the absence of compressed air injector may not operate properly.

The compressed air necessary for the burner to burn oil preparation

The compressed air necessary for the burner to burn oil preparation

Useful advice!Operating pressure helps to keep track of a small gauge, which saved the parameters necessary for the full operation of the entire apparatus.

Airflow control provides a special solenoid valve on the housing. The expensive equipment are also provided air filters for air purification. They will be useful in a mini-dusty shops, boiler rooms or other premises where the picks for combustion air has a lot of impurities. To operate the burner nozzles for waste oil with their own hands need adjustable secondary air supply. For synchronous operation of all units meet these parts of the burner:

  • a nozzle (a nozzle);
  • a fuel compartment;
  • heating tank;
  • air supply valve;
  • oil supply controller;
  • manometer for pressure check (it might not be);
  • pressurizing device (fan).

The finished devices provide ignition electrodes. Compressed air supply is carried out through the air passage, and from there it enters the nozzle. There also comes after heating and waste oil. If the nozzle is clean, it produces a qualitative ignition of fuel, suggesting the appearance of a smooth continuous flame.

Each burner for working off must be equipped with air supply valve

Each burner for working off must be equipped with air supply valve

What is known invention Babington

Every invention is its author, even if his name is undeservedly forgotten descendants. For example, the British inventor Robert Babington in 1969 He received a patent for the stove that runs on diesel fuel, which is reminiscent of lighting a kerosene stove, operating on kerosene vapors. Design Robert Babington was originally designed for kerosene, then it was adapted for the diesel fuel. When the number of cars has increased disproportionately, waste oil had somehow disposed of. Therefore innovators searched devices suitable for these purposes.

First, based on the patented invention R. Babington appeared oil burner with their hands, then it was adapted for the burning of oil and other fuels. The device, which functions on working out, appeared much later diesel design, but the popularity and security, he surpassed his predecessor.

After some time, a similar device was offered again since expired first patent, and the furnace for liquid fuel has not lost its relevance. Similar devices were repeated in different ways, with the burner Babington with his hands trying to collect not only the master of self-taught, but also engineering offices reputable companies.

for a constructive solution of the burner it refers to simple adaptations, so successfully manufactured at home. It differs sufficiently high efficiency in obtaining heat required for heating:

The circuit of the burner Babington principle where 1 - heating sensor; 2 - a casing; 3 - the heat exchanger; 4 - fuel atomizer; 5 - glow plug; 6 - a supercharger; 7 - a fuel pump; 8 - clutch; 9 - the electric motor; 10 - lever switch operating modes; 11 - the fan; 12 - frame; 13 - fuel tube; 14 - combustion chamber

The circuit of the burner Babington principle where 1 - heating sensor; 2 - a casing; 3 - the heat exchanger; 4 - fuel atomizer; 5 - glow plug; 6 - a supercharger; 7 - a fuel pump; 8 - clutch; 9 - the electric motor; 10 - lever switch operating modes; 11 - the fan; 12 - frame; 13 - fuel tube; 14 - combustion chamber

  • technological installations;
  • small workshops;
  • shops;
  • garages;
  • storage and utility rooms.

Useful advice! It is not necessary to fit a homemade torch with his own hands for heating, burned out because the oil has a peculiar odor.

The burner is working out with your hands: the principle of operation

If the display image, figures and drawings, it is obvious that the secondary oil on the curved surface to form a thin film. Through groove low pressure gas or air is fed into the container. Oil is sprayed after heating this air flow, providing a qualitative ignition.

It is this ignition method was the basis for the inventions spread in improvised apparatus and burners drip waste oil produced industrially. Used oil - is, in fact, free fuel, having served the suspension. Therefore, it is considered more advantageous compared to other heat sources:

Burner waste oil can be done with their own hands

Burner waste oil can be done with their own hands

  • solid fuel briquettes for homemade pellet burners;
  • gasoline and diesel fuel;
  • electricity;
  • natural gas;
  • kerosene;
  • fuel oil.

Useful advice!While still working out the cheapest basis to generate heat for disposal by burning, oil clogged with impurities, it is advisable to prepare - to achieve sedimentation of water and filter by heavy suspension.

The first devices on kerosene, diesel fuel oil and smoked heavily, isolated odor. Later offered a gasoline burner with their hands and phones to other combustible materials, but were actively seeking fuel budget. Oil proved suitable heat source, but the smell of smoke and nullified all the advantages. Therefore, all inventors' efforts have gone to remedy these drawbacks burner for boilers waste oil. This should promote complete combustion of a heating and filtering the contaminated fuel.

Related article:

Boiler waste oil: reliable and budget option for central heating

The principle of operation and features. Variations of the device. How to make their own boiler. Manufacturers and popular models.

How to construct the apparatus independently of the burner Babington principle: drawings

The operating principle of a homemade torch, made on the basis of the ideas of Robert Babington, clear from the drawings, where the components of the unit can be seen:

Drawing burner waste oil by Babington

Drawing burner waste oil by Babington

  • tank with the used oil;
  • pallet for testing;
  • pipe for supplying fuel;
  • small fuel pump for supplying oil portions;
  • spraying hemisphere with a small hole;
  • chamber for heating the heating element (can be omitted).

Note!Nozzle for working out for organizing smooth the combustion process is not a mandatory element. Its successfully replace the nozzle - a small opening for feeding an air jet and a fuel. So it does not clog up, for its serviceability must follow.

Used oil evaporates, flows over the hemisphere. These oily vapors mixed with air mass, as a result turns the fuel mixture. oil residues not had time to be disposed of and flow into the sump, and then - the tube back to the fuel tank.

This unit is configured based on a patent Babington intended for combustion of liquid fuel, it is quite simple. Therefore, it is available to reproduce out of scrap parts in the home workshop. Success depends on an exact match of parts and their purpose from the coordinated work of all units. Therefore, before making a burner with their hands, all the parameters must be calculated carefully.

The burner design is quite simple, so it is possible to make improvised

The burner design is quite simple, so it is possible to make improvised

Useful advice!If we take as a basis for some kind of an option, for example, the burner Gnome, using ready-made drawings and recommendations masters, it is difficult to make a mistake in the size and functionality of the components.

Advantages and disadvantages of the torch with his own hands

Every technical device has a number of beneficial qualities and flaws. It is obvious that in this device more pluses than minuses. The main advantage - salvaging junk material to the best advantage. Other advantages of the equipment for the disposal of oil and liquid fuels:

  • burning mining promotes environmental conservation;
  • ease of operation and high energy efficiency;
  • manufacture of the device is available in ordinary household conditions;
  • obtain heat at a minimum cost of raw materials;
  • simple manufacturing design diagram understandable drawings;
  • homemade device can be improvised;
  • use in workshops and factories where accumulates a lot of recyclable material requiring disposal;
  • small dimensions allow the burner in case of need it to move;
  • the furnace are working out, and most low-grade oil;
  • functionality of the device;
  • relative fire safety;
  • reuse of used oil.
The main plus of the burner - a recycling of used oil with the use of

The main plus of the burner - a recycling of used oil with the use of

Disadvantages:

  • not recommended for houses and residential premises due to fumes and odor;
  • the need for a fire extinguisher equipment room;
  • be sure to follow all the recommendations for the production of burners;
  • nozzle or nozzle should be checked periodically (whether holes are clogged by solid particles);
  • sensitivity nozzle or nozzles to contamination;
  • additional power unit components (pump, compressor).

How to make a torch with his own hands on the blueprints

Burners are obtained based on the invention of Robert Babington, passed repeatedly refining and upgrading. Hence the differences in the various drawings, diagrams and illustrations. Chosen embodiment needs careful study to eliminate structural errors.

Useful advice!Do not make the average burner option for the disposal of used oil. It is better to use one trusted device on the basis of a proposal of experienced innovator.

Burner assembly scheme, where 1 - fuel intake; 2 - a fuel pump; 3 - the fuel filter; 4 - burner; 5 - compressor; 6 - a hose of the air compressor; 7 - the fuel hose; 8 - fuel

Burner assembly scheme, where 1 - fuel intake; 2 - a fuel pump; 3 - the fuel filter; 4 - burner; 5 - compressor; 6 - a hose of the air compressor; 7 - the fuel hose; 8 - fuel

Tips and recommendations of other artists, too, can be useful for the manufacture of certain components and assemblies. Proposed explanations that are taken at a specific forums related to the following items:

  • metal hemispheres (can be made of anything, including part of a door knob or brass spherical nuts);
  • steel threaded tee for connecting two-inch tubes (can be taken instead crossbar with the same parameters);
  • suitable for fuel supply 10 millimeter copper tube;
  • nozzle needs Squeegee metal tube having an external thread (200 mm);
  • under air supply useful metal tube with a diameter of 10 mm, summing the nozzle;
  • Channels dock with housing threaded better fittings of appropriate size;
  • main supply mining will carry a small pump with a simple engine (on a motorcycle or a car).

Useful advice!It is recommended to use the compressor of the refrigerator. A low pressure (2-4 bar) will be sufficient for effective operation of the nozzle. Inflammation easily provide spark ignition of the car standing at the nozzle.

To avoid errors in the assembly of the burner is necessary to carefully study the instructions and diagrams

To avoid errors in the assembly of the burner is necessary to carefully study the instructions and diagrams

Nozzle - a small hole, the size adjusts the power of home-made on the basis of R. Babington. Sometimes in the hemisphere are doing a number of small holes, as one can get clogged or not enough. There are indications that 1 0.25 mm x burners provide power range of 10-15 kW, depending on the quality of combustible materials.

In a hemisphere with a prepared hole by using a multiple input secured air supply duct. Tightness provides a threaded plug in which is drilled a slot for the handset. Tee should be soldered to the union, which connects the oil supply tube, which requires heating before disposal. To do this, you need to solder tank heater, preferably with the thermostat. The tube in several turns to prepare an oil-refinement for supplying to the nozzle.

To supply air further into the nozzle necessary to drill a recess 2 of about 8 mm in size. First to tee it joins the nozzle, hereinafter - copper spiral tube and then carried to the nozzle mount. Part of the oil will drain into the settling tank, which for safety it is better to take the side through a tube. Masters owning electronics secrets apparatus is usually provided with the controller and the board for the ignition of the organization.

Burner - a universal design that can be adapted to other types of liquid fuels. Although today these devices are on sale, their high cost encourages domestic masters do something similar with your own hands. On the effectiveness of home appliances for the combustion of mining are not inferior to the brand novelties designed to heating mini-workshops, greenhouses and small farms.

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